Dialog: Function-Block: Conjugate-Cam

<< Click to Display Table of Contents >>

Navigation:  MechDesigner Reference & User Interface > Dialogs >

Dialog: Function-Block: Conjugate-Cam

Conjugate-Cam FB

See: Add Conjugate Cam FB.


What is a Conjugate Cam?

A Conjugate Cam pair

A Conjugate Cam pair

Conjugate Cams (typically two Cams) rotate on one shaft, with each cam in contact a Follower-Roller, and in which the Follower-Rollers are rigidly attached to one Follower-Part.

For example: In the image, the blue and orange Cams rotate together on one shaft (the shaft is hollow!). The blue Cam-Profile is in continuous contact with the blue Follower-Roller, and the orange Cam-Profile is in continuous contact with the orange Follower-Roller. The two Follower-Rollers are rigidly attached to the green Follower-Part.

Why use a Conjugate Cam FB?

Typically, one Cam is the Power-Source for the Follower-Part and kinematic-chain.

However, if Conjugate Cams are the used there are two Cams that will be the Power-Source at different points in the machine-cycle.

You must add, edit, and configure a Conjugate Cam FB and then select the Conjugate-Cam FB as the Power-Source. Then, the Power-Source can switch between the Cams over the machine-cycle.


A Groove Cam is also a conjugate-cam. You cannot select the Inner-Cam and Outer-Cam from one 2D-Cam as the Power-Source.

To model a Groove-Cam and its force and stress analysis over a machine-cycle, you need to add two co-axial Follower-Rollers and two 2D-Cams. You must select the Inner Cam of one 2D-Cam, and the Outer Cam of the other 2D-Cam.

Then add, edit and select the Inner-Cam and Outer-Cam in the Cam-Conjugate dialog, and select the Cam-Conjugate FB as the Power-Source.

2D-Cam Work-flow

Before you can start this work-flow, you need to: add a kinematic-chain for the Cam-Part and a kinematic-chain for the Follower-Part ; add a Follower-Roller, or, if you need to model Conjugate Cams and add two Follower-Rollers (even if Concentric for a Groove-Cam) ; add Profile elements to the Follower-Rollers ; add mass-properties to the Parts; develop the motion design. The kinematic-chains with the Follower-Part and the Cam-Part must be kinematically-defined.

Action

Help Topic

1.Add a 2D-Cam; or if Conjugate Cams then 2 × 2D-Cams; or if a Groove-Cam then two concentric (co-axial) Follower-Rollers with one for the Inner-flank only, and the one for the Outer-flank only.

see Add 2D-Cam

If the new 2D-Cam is one of two Conjugate-Cams, or it is one flank of a Groove-Cam, then:

i.Add a Conjugate-Cam FB

ii.Open the Conjugate-Cam dialog and select a flank form each 2D-Cam

see Add Conjugate Cam FB

see Conjugate-Cam dialog

2.In the Kinematics-Tree, Configure the Power-Source for the kinematic-chain with the Follower-Part to select the 2D-Cam or a Conjugate-Cam FB as the Power Source

see Configure-Power Source

3.Edit the 2D-Cam: to open the 2D-Cam dialog: review Display, Properties, Roller-Life, Cam-Life tabs

see 2D-Cam dialog

4.Add a Cam-Data FB (or two if a Conjugate-Cam or a Groove-Cam)

see Add Cam-Data FB

5.Edit the Cam-Data FB to link it to a 2D-Cam - close the dialog

see Cam-Data dialog

6.Connect wires from one or more output-connectors of the Cam-Data FB to a Graph FB

7.Open the Graph FB to analyze the 2D-Cam: Contact-Force, Maximum Shear-Stress, Radius-of-Curvature, Pressure-Angle, Sliding-Velocity.

see Cam-Data dialog : Cam Analysis

8.Edit the Cam-Data FB again to calculate the Cam's Coordinates.

see Cam-Data dialog : Cam-Coordinates

tog_minusHow to open a Conjugate Cam dialog

Conjugate-Cam dialog

Conjugate-Cam dialog

Conjugate-Cam dialog

In the graphics-area or Assembly-Tree:

You must select an Inner-Flank or Outer-Flank from two 2D-Cams

1.Click a 2D-Cam

2.Click a different 2D-Cam

MD-Dialog-ConjugateCam-1

The two 2D-Cams are in one kinematic-chain and must be capable of being the Power-Source for one other kinematic-chain.

Each 2D-Cam drives the Inner-Cam-Flank OR the Outer Cam-Flank.

3.Click OK-tiny-11-15 to close the dialog.


Note 1 : If the 2D-Cams you select do not drive the same Follower-Part, you get this message in the Feedback Area.

Message

MD-Dialog-ConjugateCam-Msg-1

To do Force Analysis of the Conjugate Cams, you must select the Conjugate-Cam FB in the Configure Power Source dialog.


To remove a 2D-Cam

1.Select the 2D-Cam in the list

2.Click button in the Conjugate-Cam FB

Select Conjugate Cam in the Configure Power Source dialog

DEFAULT: Configure Power Source dialog

DEFAULT: Configure Power Source dialog

Configure the Power Source

1.Click the Kinematics-Tree tab in the Element-Explorer

2.Click the Kinematics-Chain with the Follower Part

3.Right-click the Kinematic-Chain

4.Click Configure Power-Source to open the Configure Power-Source dialog - see image above

The Pin-Joint Red-14-1b is the default Motor Element (Power-Source) - see image above


Notice also the Motor SymbolRed-14-2 to the left of the Pin-Joint - see image above


In the Configure Power-Source dialog - see image below

5.Click the Conjugate CamRed-14-3 in the list of elements - see image below

The Conjugate-CamRed-14-3 replaces the Pin-Joint as the Motor ElementRed-14-3 (Power-Source) - see image below


Notice the Motor SymbolRed-14-4 is now to the left of the Conjugate-Cam - see image below


6. Click OK-tiny-11-15 to close the dialog.

Now you can do Contact-Force Analysis for the Conjugate-Cams.

Conjugate-Cam as the Power-Source

Conjugate-Cam as the Power-Source