Dynamics of Cam Mechanical Systems

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Dynamics of Cam Mechanical Systems

Dynamics of Cam Mechanical Systems

Packaging Machine with Cams. Courtesy of Lareka NL

Example Cams in an enclosure with forced oil lubrication

The Cam Mechanical System includes the mechanical components from the Power Source (usually a servo-motor or AC Motor) to the Payload.

MechDesigner calculates the Application-Load or Torque that a motor must provide to move each mechanism with the motion you have designed.

MechDesigner calculates the active and reactive forces - called kinetostatic-forces - at each joint as they move. It is important to know that kinetostatic-forces do not consider the any parasitic effects of rigidity, vibration, backlash, friction, stiction, damping, or speed variation at the drive motor ... and more.

The parasitic effects will mean the motion of the payload cannot not be exactly the same as the original motion-design. A poor physical machine-design and/or motion-design lead to greater motion differences between your motion design and the actual motion.

This section reviews the parasitic effects on the performance of Cam Mechanical Systems.

There is an emphasis on the Traditional Motion-Laws that are applied to mechanisms with Dwell-Rise-Dwell type motions. This is because their effects on the mechanical system are easier to understand, and we can obtain valuable design insights. You should be able to apply these insights even when you need to design a complex motion for a complex mechanism.

Dynamics of Cam Mechanical Systems

Rigidity - Transmission Design Considerations

Effective Masses and Spring-Rates across a Lever Ratio or Gear-Ratio

Example 1: Rigidity Input-Transmission

Example 2: Rigidity Output-Transmission

Dynamic Response: Period-Ratio, Damping, Backlash

Example 3: Natural Frequency, Output-Transmission

Load Types, Normalized Loads, Input Torque

Overrun and Power

Example 4: Indexing Table with Backlash

Example 5: Torque to Drive an External Load

Gearing-Effects

Example 3: Power Calculation